Post by j***@mac.comAnyway, any thoughts or advise will help. I'm finally making some
because I've been told my core burners will function better with
blackmatch and quickmatch near the nozzle.
Here's a method from the WPA bulletin:
It works ok for starters, modify as you wish or throw it in the trash.
Some info was garnered from other posters.
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Shell Cross Match and Passfires:
Use 7-8 strands single filament cotton tea bag string or similar or 4
strands of cotton crochet string (size 10) for cross match. Pull through a
sizing die made from a piece of solid brass round stock 3/4" diameter and 2
to 3 inches long drilled and reamed smooth with a .100" hole. A glass eye
dropper or ketchup spout with a .100" opening can be utilized as well
For Shell Leader Match:
Use 16 strands of single filament cotton or 6 strands of cotton crochet
string (size 10) pulled through a sizing die with flat rectangular shaped
opening. The shape of the leader match when dry should resemble a shoelace
5/16" or so wide. Round shapes can be made as well.
Hot Slurry Mixing: Do not use an open flame or exposed heat source for this
procedure.
For cross match Meal "D" or BP milled with Willow charcoal is preferred. To
cement the slurry mixture to the cotton strands and make the match stiff use
2% Gum Arabic and 2% dextrin together to equal 4%. The Gum Arabic/Dextrin is
mixed with water and dissolved by warming in a double boiler. Twice the
weight of BP is added to the binder solution and mixed well to make a hot
slurry. Conversely, the weighed amount of water used is equal to 50% of the
BP used.
Formula parts by weight:
BP ------------------ 100
Gum Arabic---------- 2
Dextrin----------------2
Water--------------- 50
A water bath is necessary to keep the temperature of the slurry at constant
98 C degrees.
With dextrin only as the binder higher heating temperatures will cause an
excessive amount of Potassium Nitrate from the BP to dissolve into solution.
This causes larger crystals of Potassium Nitrate to form when the match is
drying resulting in less vigorous combustion.
While Gum Arabic tends to impede this crystal formation it also has a higher
oxygen demand.
If no heating is applied, the slurry becomes too thick and won't penetrate
the cotton fibers as well. When using Meal "D" or other commercial grain
powder heating is required to get the grains to properly dissolve.
For leader match: a straight 4% Dextrin can be added to the BP ingredients
and ball milled together, then add plain water while mixing using the above
hot slurry mixing method.
Option: For crossmatch, as the same for leader match, one may try adding the
dry Gum Arabic/Dex binders to the BP ingredients and ball milling them
together.
Reference: The amount of water (usually less) can be adjusted to suit your
preferences.
On page 198 in Shimizu's Art & Science book, 3% Gum Arabic is dissolved in
40% water by weight and heated in a water bath to make the match slurry. For
this formula the amount of BP added to the Gum/water binder is also 100
parts by weight.
Typical Match Frame:
Douglas Fur molding 1.500 by .750 varnished with "L" brackets to reinforce
corners with an overall frame size 2 feet wide by 3 feet long. Install two
holes and center them in the longer pieces to accommodate a 5/8" wood dowel
for a bearing axle. Having one frame for cross match and the other for
leader match is a good idea.
How Much To Make:
Determine size of match frame and number of windings on the frame with
spacing of say 1/2" to 5/8". A frame 2 feet wide by 3 feet long will accept
a total of 38 turns of match cotton with 5/8" spacing. This will total 76
separate 3-foot pieces or other lengths depending on preference.
The weight of BP needed to coat a single 3-foot piece of cross match is
approximately 8 grams. Ten grams is the approximate amount needed for a
3-foot piece of the heavier leader match. To ensure all the cotton gets
coated the amount BP is calculated so that some excess slurry is available
during the application process. Adjust this amount more or less if needed.
Batch Method Procedure:
After deciding how many windings of black match one wants to see finished
with proper spacing on their match frame. Unwind that same length of cotton
from the frame and wrap it around the tapered middle section of an inverted
plastic flowerpot that's a foot or so in diameter. Tie the bundle of match
cotton loosely in 4 sections then remove it and place it aside.
The whole object of this is to prevent the strands of cotton from becoming
tangled while working in the BP slurry or when winding the strands back onto
the frame while they're being pulled through the sizing die.
Next, place the bundle of cotton in a coffee can or stockpot of a convenient
size and pour in the right amount of hot match slurry. With rubber gloves
lightly work the slurry into the cotton by hand. After the bundle of cotton
is well saturated remove it and push it firmly down on the tapered section
of the upside down flowerpot then cut away the 4 holding ties.
Beforehand this "inverted flowerpot dispenser" needs to be centered and
secured on a vertical metal rod attached to a base that spins freely. Drill
a hole in the center of the flowerpot to provide a center of axis or for
ease one can simply attach the flowerpot to a revolving condiment dispenser,
most of which use ball bearings.
Next, find the outer end piece of the bundle and pass it through the sizing
die, then attach it to the far side of the match frame. While holding the
sizing die in the left hand start revolving the match frame with the right.
Apply a little tension to each 3-foot section wound on the frame so the
pieces don't droop and cement themselves to adjacent strands while drying.
Types of cotton:
The best cotton to use for crossmatch is a single filament untreated strand,
which cements together better resulting in stiffer match. Depending on the
diameter, tightly woven mercerized cotton crochet string will not accept the
BP slurry as easily as the single filament untreated strand. Also, cotton
yarn that consists of many convoluted filaments makes a black match that
lacks stiffens and is best used for rocket ignition rather than cross match
for shells.
Notes for Success:
Beware of excessively twisting the strands of cotton in the pot of match
paste. One problem that can occur with the batch method is having the coated
strands tangle while pulling them through the sizing die as the match is
being wound on the frame.
Important, use the same type of cotton or fibers that have equal stretch and
breaking strength. Make sure all surface areas of the match frame and axle
bearing exposed to match paste are covered with wax paper. Be sure to place
a plastic drop cloth on the floor to catch any drip.
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